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Mining Industry Software Solutions for Intelligent Operations

Maximize recovery and ensure asset reliability with RISHI. Turn complex ore and process data into actionable guidance to minimize throughput losses and optimize reagent efficiency.

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Navigating Operational Complexity in Mining & Metals

Mining and metals operations operate under constant variability. Ore characteristics change daily, operating windows are narrow, and upstream disturbances propagate rapidly through crushing, grinding, flotation, thickening, and smelting circuits. A single incorrect adjustment of grind size, reagent dosage, air rate, or feed blend can reduce recovery, overload downstream units, or accelerate equipment wear within hours.

While plants generate vast volumes of sensor, lab, and maintenance data, insight during instability is often delayed. Critical decisions rely heavily on experienced metallurgists or shift-specific judgment that may not be available across all shifts or sites. Teams must act quickly, with incomplete context, knowing each decision impacts recovery, cost per tonne, asset health, and safety.

mining
mining and metals
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How RISHI Helps Mining & Metals Teams Decide Better

RISHI shifts decision-making from intuition to evidence across the entire value chain.

Metallurgical Intelligence
Unified Metallurgical Intelligence
From Isolated Process Signals → Integrated Metallurgical Insight

Operators often react to a single symptom low recovery, rising power draw, or unstable froth. In reality, these outcomes result from interacting factors such as ore variability, grind size, reagent chemistry, and equipment condition. The Shift: RISHI correlates ore properties, process variables, lab results, and historical cases to reveal system-level behaviour. The Benefit: Teams understand why recovery or throughput changed, not just that it did.

Proof of Value: Mining & Metals

Mining and metals teams typically see value first in speed, consistency, and recovery protection:

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Faster Root Cause Identification

Reduces time spent diagnosing recovery swings or equipment stalls.

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Improvement in Metal Recovery

Through more consistent reagent and throughput management.

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Reduction in Energy/Reagent Intensity

By validating the most efficient operating setpoints.

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Reduction in Unplanned Downtime

Through early detection of "bad actor" equipment failures.

Related Operational Needs: Mining & Metals

Driving throughput stability, recovery consistency, and safe operations through intelligent decision support

Related Operational Needs

Diagnosing Metallurgical Drift

Detect early recovery, grade, and circuit stability deviations before losses escalate across downstream processes.

Root Cause Analysis

Accelerated Root Cause Analysis (RCA)

Correlates multi-stage process symptoms to true metallurgical root causes, reducing investigation time and uncertainty.

Knowledge Hub

Knowledge Hub & SME Collaboration

Aligns site metallurgists and remote experts around shared operational evidence, decisions, and validated corrective actions.

Asset Bad-Actor

Asset Bad-Actor Prevention

Identifies recurring pump, mill, and crusher failures early using digitized metallurgical and equipment logic.

Environmental & Compliance

Environmental & Compliance Alerts

Provides early warnings for tailings stability, emissions risk, and regulatory compliance deviations under variable conditions.

Related Operational Needs

Diagnosing Metallurgical Drift

Detect early recovery, grade, and circuit stability deviations before losses escalate across downstream processes.

Root Cause Analysis

Accelerated Root Cause Analysis (RCA)

Correlates multi-stage process symptoms to true metallurgical root causes, reducing investigation time and uncertainty.

Knowledge Hub

Knowledge Hub & SME Collaboration

Aligns site metallurgists and remote experts around shared operational evidence, decisions, and validated corrective actions.

Asset Bad-Actor

Asset Bad-Actor Prevention

Identifies recurring pump, mill, and crusher failures early using digitized metallurgical and equipment logic.

Environmental & Compliance

Environmental & Compliance Alerts

Provides early warnings for tailings stability, emissions risk, and regulatory compliance deviations under variable conditions.

Frequently Asked Questions

How RISHI Redefines Digital Troubleshooting in Mining & Metals

Answers to common questions about how RISHI supports complex mineral and metallurgical operations.

Historians show trends; RISHI explains why performance changed. It correlates ore, process, and equipment data to diagnose root causes and recommend validated actions.

Yes. RISHI is designed for real-time decision support, helping operators and metallurgists stabilise operations during recovery loss or throughput disturbances.

No. RISHI amplifies their expertise by automating analysis and making validated logic available to every shift.

RISHI captures incidents, root causes, and successful actions in a shared Case Library, ensuring lessons are reused consistently.

RISHI is fully explainable. Every recommendation is traceable through Fault-Tree logic and engineering reasoning.

Most sites see measurable improvement within months. Preventing a single prolonged recovery loss or throughput constraint can deliver rapid, material payback.

Experience RISHI in Action

See how RISHI helps teams detect issues early, diagnose faster, and make confident operational decisions. It turns complex process behavior into clear, actionable guidance to resolve unit upsets and slow degradation.

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